Bump! Found my old post regarding soil blocks.
Here's a more recent comment from last week:
applestar wrote:... it's a coincidence that you mentioned using fence pickets because I recently received soil block makers as a gift and was thinking about making trays to hold the blocks out of them. If you ever consider soil blocks, you'll want sizes that would accomodate the sizes of your blocks neatly and will want one of the sides to be removable, though if you are handy, you may just make custom trays separate from seed flats. Wish I had leftover cedar pickets like you though.

While I wait to get some fence pickets to try doing this, I discovered this morning that these might serve...
-- Four 1 quart size ricemilk cartons fit almost exactly in perma-nest tray and each carton holds two rows of mini 4 blocker blocks.
--- They are very nicely reflective inside.
--- The cut off front panel origami folded to form a pinch handle could be used to cover the blocks until germination.
--- The carton's pour spout opening is about 1/2" from the bottom and can be used to pour off excess/overflow water.
--- if necessary, one side of the carton could be cut off for easy block removal
-- a Chinese take out tray holds 2 sets of micro blocker blocks.
--- I can use its own translucent cover for humidity dome (convenient since many tiny seeds for micro blocks need light to germinate)
ATM trying to decide if I want to out a piece of corrugated cardboard in the bottom of these trays -- would that simulate wooden boards better?